Baked Paint is a process where, after applying paint to the product surface using the The Baked Paint Dispensing Machine, it is then heated uniformly in a
Hot Air Curing Oven to solidify and form a hard coating on the product surface.
The key to products made with Baked Paint lies in the "heating curing" process:
1. Design the product shape using AI/CDR
2. Determine the size of the product
3. Cut the metal blank into the shape of the product
4. Use the The Baked Paint Dispensing Machine to apply Baked Paint on the surface of the product
5. Place the product in a Hot Air Curing Oven for baking and curing
6. The paint gradually dries, hardens, and stabilizes in its cured form
During this process, the product significantly improves in terms of:
Hardness, adhesion, wear resistance, corrosion resistance, easy cleaning, and color durability
Using Baked Paint offers more significant product advantages compared to ordinary spray painting:
1. The coverage quality of the product is excellent, with rich and uniform colors.
2. The product coverage is not prone to peeling off, making it highly practical and having a high preservation value.
3. The product has high heat resistance and corrosion resistance.
There are also some limitations when using Baked Paint:
1. The process is complex and requires specialized equipment.
Weldo's The Baked Paint Dispensing Machine is a perfect Visual Dispensing Machine that can be fully adapted to the production of Baked Paint. The visual system can automatically locate and identify the product's contour shape, correct deviations, and precisely position the product for processing, thereby reducing the labor costs of enterprises and improving production efficiency.
2. Repairing and maintaining the products is more troublesome.
When Baked Paint products are damaged, the handling process is relatively complicated.
Because it is fully cured as a whole, if the product is scratched or abraded, it is difficult to achieve consistent color and glossiness through local repair.
If the product is peeling off the paint, it requires the entire product to be reworked and re-baked.
Weldo's The Baked Paint Dispensing Machine uses pneumatic jet valves, which can perform non-contact dispensing on the product. It can perform suspended-point dispensing without touching the product surface, with high-frequency spraying. The dispensing is driven by an electromagnetic valve and a cylinder, making this Visual Dispensing Machine have a long service life and be suitable for factory environments.
3. The production cycle is longer.
The production cycle of Baked Paint products is generally longer. The following steps are involved:
Cleaning/Grounding the product - Applying the bottom Baked Paint - Baking - Applying the surface Baked Paint - Baking - Cooling
Each production step requires a certain amount of time control, resulting in a longer cycle.
4. Environmental and health pressure
Baked Paint contains chemical volatile substances and has a strong odor of solvent gas, which may cause health problems for the human body if exposed for a long time. The long-term working environment also has an impact on the surrounding environment. Waste gas treatment is required, increasing the operating costs of the factory.
Your team demonstrated professionalism, thorough expertise, and provided exceptional support throughout the setup process.The machine is precisely calibrated, user-friendly, and greatly enhances our production accuracy and efficiency.
Even after installation, your continued technical support and prompt responses have been invaluable.